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Balance of System

Rapid Shutdown, Combiners & Grounding

Rapid shutdown boundaries and voltage limits, EGC versus GEC, bonding jumpers, string fusing rules, arc-fault and ground-fault detection, and the labels an inspector looks for.

Rapid shutdown (690.12)

Firefighters need the roof to be safe to walk on. Inside the array boundary, conductors must drop to 80 V or less within 30 seconds of the initiator being thrown. Outside the boundary — more than 1 ft from the array — 30 V.

  • Module-level shutdown — microinverters and optimizers satisfy it inherently.
  • String inverters need RSD transmitters plus per-module receivers, or a listed PVRSS.
  • The initiator must be at a readily accessible location outside the building, usually at the service disconnect, and labeled.

Grounding, in plain terms

ConductorJobNotes
EGCBonds metal so a fault trips the breakerBare or green. Runs with the circuit conductors.
GECTies the system to earthLightning and voltage stabilization, not fault clearing.
Bonding jumperTies rails, modules, racking togetherWEEB washers or listed lugs. Not a sheet metal screw.
Do not do thisEarth is not a fault path. A ground rod will never clear a fault. If the EGC is missing, the ground rod does nothing but hold the enclosure at a lethal potential.

Combiners and fuses

One or two strings in parallel need no string fuses — no string can push enough backfeed current to hurt another. Three or more, and each string gets a fuse sized above 1.56 × Isc and below the module's max series fuse rating (usually 15–25 A). That module rating is a hard ceiling.

Arc-fault and ground-fault

  • AFCI (690.11) — required on DC circuits over 80 V on or in a building. Nuisance trips almost always trace to a loose or dirty MC4.
  • GFCI/GFDI — built into the inverter. A ground fault that trips it means moisture in a junction box or a pinched conductor under a rail. Find it; do not just reset it.

Labels the inspector will look for

  • PV system disconnect, rated max voltage and current
  • Rapid shutdown placard with the array boundary diagram
  • "WARNING: ELECTRIC SHOCK HAZARD — DO NOT TOUCH TERMINALS" on the DC disconnect
  • Interconnection label at the service panel, with the busbar calculation
  • Directory of all power sources at the service equipment